Smoking
With our flexible systems for hot and cold smoking, the smoke intensity can be individually adjusted to the product – from mild to bold. The vigorous and controlled air circulation in our chambers guarantees consistent product quality with minimum weight loss during drying and smoking despite maximum trolley. The internal and external smoke generators ensure optimum smoke taste and constant smoke colour.
AllroundSystem ASR
The space-saving system for smoking and cooking
The flexible and space-saving system solution for smoking and cooking. From smouldering and friction to liquid smoke – the customer has the choice. Due to the AllroundSystem, the production possibilities are virtually unlimited.
Advantages
Wide variety of flavours and colours
Various external and internal smoke generation systems such as smouldering smoke, condensate smoke, friction smoke or liquid smoke, are available for smoking.
Efficiency
The strongest air circulation guarantees consistent product quality with minimum weight loss during drying and smoking despite maximum trolley loading.
Minimum space requirement
Individually tailored solutions can be developed for both larger industrial or smaller trade companies thanks to the system’s exceedingly small width and height dimensions. Building investment costs are reduced considerably.
Good to know
Use
AllroundSystem units have nearly unlimited production capabilities. These units are universal allrounders, whether the products are placed on mesh shelves or suspended on smokesticks.
Possible processes
- drying, showering
- hot and cold smoking
- cooking, hot air finishing, roasting and baking
Air systems
Individual fans for each trolley place
Hygiene
Automatic interior cleaning
ProfitLine PRR
The industrial system for smoking and cooking
ProfitLine systems are universal allrounders due to the horizontal and vertical air circulation, regardless whether products are placed horizontally on mesh shelves or suspended on smokesticks. The enormous air circulation allows for uniform product quality with the least weight loss.
Advantages
Wide variety of flavours and colours
All external and various internal smoke generation systems, such as smouldering smoke, condensate smoke, friction smoke or liquid smoke, are available for smoking.
Efficiency
Due to two fans an extensive air circulation guarantees constant product quality with minimum weight loss upon drying and smoking despite maximum trolley loading.
Designed for industry
- Wide door opening clearance
- The central air conditioning system incorporates all required equipment such as a heat exchanger, a central circulation fan, an air alternating damper, fresh air and smoke supplies and a mixing chamber for air conditioning.
Minimum energy consumption
Individual air circulation and optimal use of fresh air energy during drying enormously reduce your process times and thus the energy requirements. The system as well as the air handling unit are fully insulated.
Good to know
Use
ProfitLine systems are universal allrounders due to the horizontal and vertical air circulation, regardless whether products are placed horizontally on mesh shelves or suspended on smokesticks.
Possible processes
- drying, showering
- hot and cold smoking
- cooking, hot air finishing, roasting and baking
Air systems
- Two variable-speed fans within the program step (no loss through alternating dampers)
- The air is optimally adjustable to the corresponding product
- A very high uniformity is provided by the enormous air circulation speed
- Even with trolleys > 2 m height
- fully insulated central air handling unit (very high air speed in contact with the products)
Hygiene
- Segment panel construction, completely weldable
- Automatic interior cleaning
Semi-continuous batch system KCS
The semi-continuous system for smoking transferred to downstream intensive cooling
The production process takes place continuously in a continuous batch system; from filling to packaging, there is no delay in the processing of products.
Advantages
“Inline” production
The production process is performed inline with the semi-continuous loading system, i. e. there is no processing delay between filling and packaging.
100% separation between low and high risk areas
The airtight transfer zone between the entry and exit sides allows the separation of production and packaging areas (“low-risk“, “high-risk“).
Integration
The system can be integrated into the production area due to upstream and downstream automation.
Good to know
Use
Each of the process chambers are separated by an intermediate transfer zone (hinged or vertical lifting doors). A system may consist of two or more zones.
Possible processing
- drying / smoking / cooking transferred to intensive cooling downstream
- cooking transferred to intensive cooling downstream
- other combinations on request
Floor transport/ roller or overhead rail conveyor
An electric drive system ensures smooth transportation.
AllroundSystem AFR
The space-saving system for smoking fish
This system provides optimal and individual taste and color. Whether the product is lying on grates or hanging on spits, the fish smoking systems are universal all-rounders.
Advantages
Wide variety of flavours and colours
All external and various internal smoke generation systems, such as smouldering smoke, condensate smoke or friction smoke, are available for smoking fish.
Efficiency
The strongest air circulation guarantees consistent product quality with minimum weight loss during drying and smoking despite maximum trolley loading.
Minimum space requirement
Individually tailored solutions can be developed for both larger industrial or smaller trade companies thanks to the system‘s exceedingly small width and height dimensions. Building investment costs are reduced considerably.
Good to know
Use
The AllroundSystems for fish are universal allrounders thanks to their horizontal and vertical air circulation, whether fish is placed horizontally on shelves or suspended on spits.
Possible processes
- drying
- hot and cold smoking
Air systems
- Individual fans above each trolley
- Optionally with alternating vertical air flow system
Hygiene
Automatic interior cleaning
ProfitLine PFR
The industrial system for smoking fish
Even with larger batches, customers will achieve consistent results thanks to perfect, controllable air circulation that is optimally adjustable to the corresponding fish product.
Advantages
Wide variety of flavours and colours
Various external and internal smoke generation systems such as such as smouldering smoke, condensate smoke or friction smoke, are available for smoking fish.
Efficiency
Due to two fans an extensive air circulation guarantees constant product quality with minimum weight loss upon drying and smoking despite maximum trolley loading.
Designed for industry:
- Wide door opening clearance
- The central air conditioning system incorporates all required equipment such as heat exchanger, a central circulation fan, an air alternating damper, fresh air and smoke supplies and a mixing chamber for air conditioning.
Minimum energy consumption
Individual air circulation and optimal use of fresh air energy during drying enormously reduce your process times and thus the energy requirements. The system as well as the air handling unit are fully insulated.
Good to know
Use
The systems are universal allrounders thanks to their horizontal and vertical air circulation, whether fish is placed horizontally on mesh shelves or suspended on spits.
Possible processes
- drying
- hot and cold smoking
Air systems
- Two variable-speed fans within the program step (no loss through alternating dampers)
- The air is optimally adjustable to the corresponding product
- A very high uniformity is provided by the enormous air circulation speed
- Even with trolleys > 2 m height
- fully insulated central air handling unit (very high air speed air in contact with the products)
Hygiene
- Segment construction, completely weldable
- Automatic interior cleaning
External / Internal smoke generators REZe / REZi
Our smoke generators offer a wide range of options and also ensure environmentally friendly production thanks to our reduced-smoke RONDAIR system.
Depending on space requirements, you can choose between an internal or external smoke generator (which can serve several systems). The type of smoke generation – whether smouldering, friction or liquid smoke – is freely selectable.
External smoke generators
The central solution for several systems
Goliath F (Friction smoke)
The smoke is generated by pressing a wood log against a specially designed friction wheel. The special surface coating on the wheel ensures a long life time. The smoke generation process guarantees constant low temperatures. The PAH-content is very low.
The patented proportional controls (contact pressure regulation) ensures a steady smoke density. It is reasonable to perform the smoking process with friction smoke in a closed (hermetic) system. The system therefore produces hardly any exhaust emissions during the smoking process.
Goliath CW (Smouldering smoke)
The smoke is generated by smouldering wood chips in controlled conditions. The smoke generation process with smouldering air control guarantees constant smoke generation temperatures.
The PAH-content is thus low. Controlled wood chip supply and smouldering air control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.
Goliath 1 and Goliath 2 (Smouldering smoke)
The smoke is generated by smouldering sawdust in controlled conditions. The smoke generation process with smouldering air control guarantees constant smoke generation temperatures. The PAH-content is thus low.
Controlled sawdust supply and smouldering air control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.
Goliath S (Steam smoke)
The smoke is generated by smouldering wood chips in controlled conditions with the addition of compressed air and low pressure saturated steam. The smoke generation process guarantees constant smoke generation temperatures. The PAH-content is thus low.
Controlled wood chip transport as well as the injection of steam and compressed air ensure a steady smoke density. Short smoking times are achieved by high humidity thanks to the addition of steam. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.
Goliath L (Liquid smoke)
The smoke is generated by spraying liquid smoke. The manufacturing process guarantees a minimum PAH-content. Very fine spraying via two-component nozzles ensures a steady smoke density. Short process times are achieved by rapid colouring. It is reasonable to perform the smoking process with liquid smoke in a closed (hermetic) system. The system therefore does not produce any exhaust emissions during the smoking process. A wide range of flavourings can be achieved with various liquid smoke products.
Internal smoke generators
The space-saving solution for generating smoke
Friction smoke
The smoke is generated by pressing a wood log against a specially designed friction wheel. The special surface coating on the wheel ensures a long life time.
The smoke generation process guarantees constant low smoking temperatures. The PAH-content is very low. The patented proportional controls (contact pressure regulation) ensures a steady smoke density. It is reasonable to perform the smoking process with friction smoke in a closed (hermetic) system. The system therefore produces hardly any exhaust emissions during the smoking process.
Smouldering smoke
The smoke is generated by smouldering wood chips in controlled conditions. The smoke generation process with smouldering air control guarantees constant smoke generation temperatures. The PAH-content is thus low.
Controlled wood chip supply and smouldering air control ensure a steady smoke density. Smoking can be performed in exhaust smoke reduced operation. The system therefore produces very low exhaust emissions during the smoking process.
Liquid smoke
The smoke is generated by spraying liquid smoke. The manufacturing process guarantees a minimum PAH-content.
Very fine spraying via two-component nozzles ensures a steady smoke density. Short process times are achieved by rapid colouring. It is reasonable to perform the smoking process with liquid smoke in a closed (hermetic) system. The system does not produce any exhaust emissions during the smoking process.
A wide range of flavourings can be achieved with various liquid smoke products.
Further systems that have a smoking function
Continuous Maturing Process System CMP
Industrial rooms for pre-maturing, cold-smoking, post-maturing and drying
Further processes
Maurer-Atmos Middleby GmbH
Kindlebildstrasse 100
D-78479 Reichenau
Germany